PROC-008 | Drop Saw Operation Procedure | Version 1.0 | February 2026

Purpose

To ensure the safe operation of drop saws (mitre saws / chop saws) in the workshop area.

Scope

All workers who operate drop saws at [YOUR BUSINESS NAME].

Hazards

Severe laceration or amputation from blade contact

Eye injury from flying debris

Hearing damage from noise

Dust inhalation

Kickback

Required PPE

Safety glasses (mandatory — AS/NZS 1337)

Hearing protection (AS/NZS 1270)

Steel-capped safety boots

Close-fitting clothing (no loose sleeves, ties, or jewellery)

Dust mask (P2) when cutting materials that generate dust

Pre-Use Checks (CHECK-004)

Before operating, check:

Blade is sharp, undamaged, and correctly installed

Blade guard is in place and functioning

Blade is the correct type for the material being cut

Work area is clear of debris and bystanders

Material clamp/vice is functioning

Power cord is undamaged and tagged

Dust extraction is connected (if available)

Safe Operation

Step 1: Secure the material firmly using the clamp or vice. Never hold material by hand near the blade. Step 2: Mark the cut line clearly. Step 3: Position yourself to the side of the blade — never directly in line with the blade. Step 4: Ensure no one else is within 2 metres of the saw. Step 5: Lower the blade guard and start the saw. Allow the blade to reach full speed before cutting. Step 6: Lower the blade smoothly and steadily through the material. Do not force the cut. Step 7: Allow the blade to come to a complete stop before raising the guard or removing the material. Step 8: Wait for the blade to stop completely before making any adjustments.

NEVER Do This

Never remove or bypass the blade guard.

Never reach across the blade path.

Never cut material that is not securely clamped.

Never leave the saw running unattended.

Never use a damaged or incorrect blade.

Never wear gloves when operating the saw (reduces dexterity and increases risk).

Emergency

If an injury occurs:

1. Turn off the saw immediately.
2. Call for help. Call 000 if required.
3. Apply first aid — control bleeding with direct pressure.
4. Do not remove embedded objects.
5. Report the incident immediately.

Related Documents: SOP-004, SWMS-004, CHECK-004 | Legislation: WHS Regulation 2011 (Qld) Part 5.1; AS/NZS 4024